DIE & MOLD - Colibri Spindles

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Industries

Pencil Bottle Mold

SUCCESS STORY
Client with a tool wear problem and excessive machining time. We managed to reduced tool wear, advised the customer to use specific tools for aluminum (he was using them for steel in general), significantly reduced machining time from 360 minutes to 183 minutes with a much better finish using the GJET Jet Spindle. GJET was chosen over the HPC due to the limitation on space, otherwise HPC would have been the preferred Jet Spindle for this happy customer.

SUCCESS STORY

Client with a tool wear problem and excessive machining time. We managed to reduced tool wear, advised the customer to use specific tools for aluminum (he was using them for steel in general), significantly reduced machining time from 360 minutes to 183 minutes with a much better finish using the GJET Jet Spindle. GJET was chosen over the HPC due to the limitation on space, otherwise HPC would have been the preferred Jet Spindle for this happy customer.

CASE STUDY
Industry	Die & Mold
Application	Profile Milling
Part	Electrode
Machine	HAAS VF4
Challenge	Reduce machining time and achieve an improved finish.
Solution	Applied GJET for its speed, compactibility and accuracy

RESULTS
Time Savings per part (minutes)	187
Cost Savings Per Part ($40/hour)	$124.67

OPERATING DATA	3D Bottle Finish		3D Slot Finish
Test Data	Machine Spindle	Jet Spindle	Machine Spindle	Jet Spindle
Spindle Speed (rpm)	10,000	25,000	10,000	24,000
Cutting Speed (VC M/min)	157	393	63	151
Depth of Cut (mm)	0.1		0.1
Width of Cut (mm)	0.07		0.07
Table Feed Vf(mm/min)	2,000	5,400	800	2,000
Machining Time (min) per part	360	183	40	30
Tool life [wear] – high, average, low	low	high	low	high
Surface Finish – high, average, low	low	high	low	high
Cycle Time Improvement (%)	49%		25%
Total Machining Time (min) per part	400		213

CONDITIONS
Coolant Pressure & Flow rate	15 bar at 10 liters per minute
Holder Type	ER32
Material & Hardness	Aluminium 6061
Cutting Tool	Ball nose endmill 5.0 mm – 2 teeth
Diameter (mm)	5.0
No. of Teeth	2

Industries

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