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Jet Spindle Application Insights: Slot Milling

Please note that the image used above is from a separate case study covering several processes, including rough and finish slotting, chamfering and double chamfering, and external finishing, and indicates the time-saving achieved, of between 40% to 66%, for each process when using Colibri Jet Spindles.

As part of our current series focusing on Jet Spindle application insights, we are proud to present these two case studies kindly provided by the Slovakian Office of our Global partner ISCAR.

These case studies at the Slovakian manufacturer LOMAN focus on two critical processes that are successfully covered by ISCAR SPINJET GJET – a Jet Spindle – designed, developed, and manufactured by Colibri Spindles, ISRAEL.  This article focuses on article focuses on Slot Milling and the previous article focused on Chamfering.

As a high-speed slot milling with 0.1-3.0 mm cutting tools on Non-ferrous materials, Steel, Stainless steel, and Superalloys.  For full details of the GJET, adaptor options, technical information, downloads, and capabilities, visit line catalog

 

In this second case study, LOMAN was looking to improve the processing time for their slotting operation on stainless steel with dimensions  – Ae of 1 mm and Ap of 0.5 mm.  Table feed was improved 9X from 50 mm/min to 450 mm/min and the cutting time per pc was successfully reduced from nearly 16 minutes to just under 2 1/2 minutes, a fantastic 85% time-saving!

As a recommendation, we would suggest to LOMAN to use the HPC Jet for the slotting or alternatively reducing the GJET table feed to 400 mm/min to ensure maximum jet spindle speeder lifetime use.

COLIBRI SPINDLES PARTNER

ISCAR Slovakia

ISCAR SLOVAKIA, located in Žilina-Budatín, Slovakia is one of the many offices of ISCAR, founded by Mr. Stef Wertheimer in 1952.

ISCAR subsidiaries and agents cover over 60 countries, with fully staffed offices and technical specialists to meet customer needs. In some of the larger countries, regional offices add extra value by having ISCAR personnel and facilities as close as possible to customer production sites.

Many of the ISCAR branches integrate fully equipped training centers in order to update and instruct customer personnel on the latest metal removal techniques and products. If it is not possible or practical for a group to visit the training center, seminars are held at the customer’s facility. To meet market demands and maintain just-in-time deliveries of specially tailored tools, ISCAR has production facilities in the following countries:

Europe:
France
Germany
Hungary
Italy
Slovenia
Spain
Switzerland
Turkey
Americas:
Argentina
Brazil
United States of America
Asia:
China
Israel
S. Korea

ISCAR is a global company meeting the needs of the industry locally and at every level.