Overview of Case Studies
Medical Case Studies
| SUCCESS STORY | |
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| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
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| Industry | Medical Industry |
| Application | Different Operations done with POWER Jet/ HPC Jet |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use POWER Jet/ HPC Jet for certain steps. |
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| OPERATING DATA | Finishing – Op 5-3 | Finishing – Op 5-4 | Part Cutting – Op 6-2 | Part Cutting – Op 6-3 | Part Cutting – Op 6-4 |
|---|---|---|---|---|---|
| Test Data | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 29,000 | 29,000 | 29,000 | 29,000 | 33,000 |
| Cutting Speed (Vc in m/min) | 273.00 | 273.00 | 273.00 | 273.00 | 207.00 |
| Depth of Cut (mm) | 1.0 | 1.0 | 0.5 | 1 | 0.15 |
| Width of Cut (mm) | 0.15 | 0.15 | 3.0 | 0.1 | 0.15 |
| fz (mm/t) | 0.08 | 0.08 | 0.02 | 0.04 | 0.075 |
| Table Feed (Vf in mm/min) | 9,280 | 9,280 | 2,320 | 4,640 | 9,900 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-H4L 02-04, EC-E4L 03-8 and EC-H4L 03-06 |
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| Diameter (mm) | 2 – 3 | |
| No. of Teeth | 4 | |
Additional Information
Operations in this Case Study
Orthopedic Bone Support Plate Operations in an Overview
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| SUCCESS STORY | |
|---|---|
| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
|---|---|
| Industry | Medical Industry |
| Application | Different Operations done with POWER Jet/ HPC Jet |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use POWER Jet/ HPC Jet for certain steps. |
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| OPERATING DATA | Hole Milling – Op 4-1 | Hole Milling – Op 4-2 | Hole Milling – Op 4-3 | Thread Milling – Op 4-4 |
|---|---|---|---|---|
| Test Data | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 29,000 | 29,000 | 29,000 | 29.000 |
| Cutting Speed (Vc in m/min) | 273.00 | 273.00 | 273.00 | 291.00 |
| Depth of Cut (mm) | 0.2 | 0.1 | 0.1 | 6.0 |
| Width of Cut (mm) | 3.0 | 0.1 | 0.1 | 1.0 |
| fz (mm/t) | 0.02 | 0.05 | 0.05 | 0.02 |
| Table Feed (Vf in mm/min) | 1,160 | 5,200 | 5,200 | 1,740 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-A2 030-040 (Hole Milling) and MTECI 06532C9A60 (Thread Milling) |
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| Diameter (mm) | 3.0 and 3.2 | |
| No. of Teeth | 2 and 3 | |
Additional Information
Operations in this Case Study
Orthopedic Bone Support Plate Operations in an Overview
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| SUCCESS STORY | |
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| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
|---|---|
| Industry | Medical Industry |
| Application | Engraving Text on Bone Support Plate |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use SPEED Jet/ GJet for certain steps. |
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| OPERATING DATA | Part Cutting – Op 6-1 | Part Cutting – Op 6-5 | Part Cutting – Op 6-6 |
|---|---|---|---|
| Test Data | Jet Spindle | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 40,000 | 40,000 | 40,000 |
| Cutting Speed (Vc in m/min) | 251.00 | 251.00 | 251.00 |
| Depth of Cut (mm) | 0.07 | 0.1 | 0.1 |
| Width of Cut (mm) | 2.0 | 2.0 | 2.0 |
| fz (mm/t) | 0.037 | 0.037 | 0.037 |
| Table Feed (Vf in mm/min) | 2,960 | 2,960 | 2,960 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-A2 020-030 | |
| Diameter (mm) | 2 | |
| No. of Teeth | 2 | |
Additional Information
Operations in this Case Study
Orthopedic Bone Support Plate Operations in an Overview
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| SUCCESS STORY | |
|---|---|
| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
|---|---|
| Industry | Medical Industry |
| Application | Engraving Text on Bone Support Plate |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use SPEED Jet/ GJet for certain steps. |
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| OPERATING DATA | Text Milling – Op 3-1 | Text Milling – Op 3-2 |
|---|---|---|
| Test Data | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 40,000 | 40,000 |
| Cutting Speed (Vc in m/min) | 38.00 | 38.00 |
| Depth of Cut (mm) | 0.02 | 0.02 |
| Width of Cut (mm) | 0.08 | 0.08 |
| fz (mm/t) | 0.005 | 0.005 |
| Table Feed (Vf in mm/min) | 400 | 400 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-A2 003-0045/01C4H45 | |
| Diameter (mm) | 0.3 | |
| No. of Teeth | 2 | |
Additional Information
Operations in this Case Study
Orthopedic Bone Support Plate Operations in an Overview
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| SUCCESS STORY | |
|---|---|
| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
|---|---|
| Industry | Medical Industry |
| Application | Different Operations done with POWER Jet/ HPC Jet |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use POWER Jet/ HPC Jet for certain steps. |
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| OPERATING DATA | Top side – Op 1-3 | Top side – Op 1-4 | Top side – Op 1-5 | Bottom side – Op 2-4 |
|---|---|---|---|---|
| Test Data | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 29,000 | 29,000 | 33,000 | 33,000 |
| Cutting Speed (Vc in m/min) | 273.00 | 273.00 | 207.00 | 207.00 |
| Depth of Cut (mm) | 1.0 | 1.0 | 0.5 | 0.5 |
| Width of Cut (mm) | 0.15 | 0.15 | 0.12 | 0.15 |
| fz (mm/t) | 0.08 | 0.08 | 0.075 | 0.075 |
| Table Feed (Vf in mm/min) | 9,280 | 9,280 | 9,900 | 9,900 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-E4L and EC-H4L | |
| Diameter (mm) | 2.0-3.0 | |
| No. of Teeth | 4 | |
Additional Information
Operations in this Case Study
Orthopedic Bone Support Plate Operations in an Overview
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