Case Study
| SUCCESS STORY | |
|---|---|
| The goal was producing this bone support plate as fast and efficient as possible. | |
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| CASE STUDY | |
|---|---|
| Industry | Medical Industry |
| Application | Different Operations done with POWER Jet/ HPC Jet |
| Part | Bone Support Plate |
| Machine | DMG MORI DMP 70 |
| Challenge | Produce as fast and efficient as possible. |
| Solution | Use POWER Jet/ HPC Jet for certain steps. |
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| RESULTS WITH POWER Jet/ HPC Jet |
|---|
| Fast and reliable machining with good surface quality. |
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| HPC Jet, POWER Jet |
| OPERATING DATA | Finishing – Op 5-3 | Finishing – Op 5-4 | Part Cutting – Op 6-2 | Part Cutting – Op 6-3 | Part Cutting – Op 6-4 |
|---|---|---|---|---|---|
| Test Data | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle | Jet Spindle |
| Spindle Speed (rpm) | 29,000 | 29,000 | 29,000 | 29,000 | 33,000 |
| Cutting Speed (Vc in m/min) | 273.00 | 273.00 | 273.00 | 273.00 | 207.00 |
| Depth of Cut (mm) | 1.0 | 1.0 | 0.5 | 1 | 0.15 |
| Width of Cut (mm) | 0.15 | 0.15 | 3.0 | 0.1 | 0.15 |
| fz (mm/t) | 0.08 | 0.08 | 0.02 | 0.04 | 0.075 |
| Table Feed (Vf in mm/min) | 9,280 | 9,280 | 2,320 | 4,640 | 9,900 |
| CONDITIONS | ||
|---|---|---|
| Coolant Pressure | 40 bar | |
| Holder Type | BT40 | |
| Material & Hardness | TiAl6V4 | |
| Cutting Tool | EC-H4L 02-04, EC-E4L 03-8 and EC-H4L 03-06 |
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| Diameter (mm) | 2 – 3 | |
| No. of Teeth | 4 | |
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