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Case Study

Orthopedic Bone Support Plate Finishing and Part Cutting (SPEED/GJet)

SUCCESS STORY
The goal was producing this bone support plate as fast and efficient as possible.
CASE STUDY
Industry Medical Industry
Application Engraving Text on Bone Support Plate
Part Bone Support Plate
Machine DMG MORI DMP 70
Challenge  Produce as fast and efficient as possible.
Solution Use SPEED Jet/ GJet for certain steps.
RESULTS WITH ULTRA Jet/ GJet
Fast and reliable machining with good surface quality.
SPEED Jet, GJet
OPERATING DATA Part Cutting – Op 6-1 Part Cutting – Op 6-5 Part Cutting – Op 6-6
Test Data Jet Spindle Jet Spindle Jet Spindle
Spindle Speed (rpm) 40,000 40,000 40,000
Cutting Speed (Vc in m/min) 251.00 251.00 251.00
Depth of Cut (mm) 0.07 0.1 0.1
Width of Cut (mm) 2.0 2.0 2.0
fz (mm/t) 0.037 0.037 0.037
Table Feed (Vf in mm/min) 2,960 2,960 2,960
 CONDITIONS
Coolant Pressure 40 bar
Holder Type BT40
Material & Hardness TiAl6V4
Cutting Tool EC-A2 020-030
Diameter (mm) 2
No. of Teeth 2

Operations in this Case Study

Orthopedic Bone Support Plate Operations in an Overview

 

 

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